Certification Course in 2W & 4W EV Design & Modeling with SOLIDWORKS
Please complete previous Lesson first
Sign up on ev.care to access free learning materials & Q&A support!
Back to Lesson
Table of Contents
Welcome to the Course!
Sign up on ev.care to access free learning materials & Q&A support!
Module 1: Introduction and Basics
This module introduces the fundamentals of SolidWorks and the initial steps in designing a two-wheeler (2W). You will learn about the SolidWorks user interface, essential tools, and basic design principles. The module covers basic 3D modeling techniques, including sketching, creating basic shapes, and assembling simple parts to form the foundation of a 2W model.
Lecture1: Starting with 2W Design
15m 52s
Lecture 2: Starting with 2W Modeling using SOLIDWORKS
16m 26s
Module 2: 2W – Chassis/Frame and Suspension Design
In this module, you will focus on designing the main structural components of the two-wheeler, specifically the frame and suspension system. You will learn how to create a robust and optimized frame, followed by detailed instructions on designing and assembling the suspension components to ensure proper vehicle dynamics and stability.
Lecture 3: Designing Chassis/Frame with SOLIDWORKS
16m 9s
Lecture 4: Designing Rear Suspension with SOLIDWORKS Part 1
16m 32s
Lecture 5: Designing Rear Suspension with SOLIDWORKS Part 2
17m 16s
Lecture 6: Designing Rear Suspension with SOLIDWORKS Part 3
8m 18s
Module 3: 2W – Swing Arm Design
This module delves into the design of the swing arm, a critical component for the rear wheel suspension of the 2W. You will explore the intricacies of swing arm design, including structural considerations, material selection, and integration with the rest of the suspension system to ensure durability and performance.
Lecture 7: Designing Swing Arm with SOLIDWORKS Part 1
19m 44s
Lecture 8: Designing Swing Arm with SOLIDWORKS Part 2
12m 18s
Lecture 9: Designing Swing Arm with SOLIDWORKS Part 3
10m 12s
Module 4: 2W – Wheel Design
Wheel design is the focus of this module, where you will learn to create alloy wheels for the two-wheeler. The lectures cover the basics of wheel geometry, material considerations, and advanced design features. You will also ensure that the wheels are both aesthetically pleasing and functional within the overall 2W model.
Lecture 10: Designing Front Alloy Wheel with SOLIDWORKS
15m 14s
Lecture 11: Designing Tyre with SOLIDWORKS
16m 54s
Lecture 12: Assembling Front Alloy Wheel, Tyre & Swing Arm in SOLIDWORKS
20m 28s
Lecture 13: Designing Disc Brake (for front wheel) with SOLIDWORKS
18m 44s
Lecture 14: Assembling Disc Brake with Front Alloy Wheel in SOLIDWORKS
17m 9s
Lecture 15: Designing Front Telescopic Suspension with SOLIDWORKS Part 1
20m 36s
Lecture 16: Designing Front Telescopic Suspension with SOLIDWORKS Part 2
8m 24s
Lecture 17: Designing Rear Wheel Hub Motor with SOLIDWORKS
18m 44s
Lecture 18: Designing Drum Brake (for rear wheel) with SOLIDWORKS
22m 34s
Module 5: 2W – Motor Controller Casing, Battery Pack and Steering Designing
This module covers the design of the motor controller casing and the steering mechanism. You will learn how to create a protective and efficient casing for the motor controller, considering aspects like cooling and ease of assembly. The steering design part focuses on ensuring control, maneuverability, and user comfort.
Lecture 19: Designing Motor Controller Casing with SOLIDWORKS Part 1
19m 23s
Lecture 20: Designing Motor Controller Casing with SOLIDWORKS Part 2
15m 24s
Lecture 21: Designing Motor Controller Casing with SOLIDWORKS Part 3
15m 56s
Lecture 22: Designing Battery Pack with SOLIDWORKS
34m 59s
Lecture 23: Designing DC-DC Converter with SOLIDWORKS
13m 32s
Lecture 24: Designing 2W Steering (Handlebar) with SOLIDWORKS Part 1
10m 28s
Lecture 25: Designing 2W Steering (Handlebar) with SOLIDWORKS Part 2
20m 14s
Module 6: 2W – Integration and Assembly
Integration and assembly of various components designed in previous modules are the primary focus here. You will learn to integrate wheels, steering components, battery casing, and the 2W seat into the overall design. This module emphasizes ensuring that all parts fit together correctly and function as intended, leading to a cohesive and functional 2W system.
Lecture 26: Integrating 2W Components in SOLIDWORKS – An Overview of Component Assembly
19m 20s
Lecture 27: Assembling 2W Components in SOLIDWORKS – Part 1
16m 24s
Lecture 28: Assembling 2W Components in SOLIDWORKS – Part 2
21m 48s
Lecture 29: Assembling 2W Components in SOLIDWORKS – Part 3
14m 50s
Lecture 30: Modeling 2W Seat in SOLIDWORKS
19m 45s
Lecture 31: Assembling Seat in Final 2W Assembly in SOLIDWORKS
17m 47s
Module 7: 2W – Final Assembly and Details
The final module covers the assembly of dynamic components and the finishing touches on the two-wheeler design. You will focus on assembling primary components, designing and integrating the front and back panels, headlight, and wheel support. The module concludes with a comprehensive review and final adjustments to ensure the model is production-ready, ensuring all components work together seamlessly and meet design specifications.
Lecture 32: 2W Dynamics Assembly Part 1
11m 9s
Lecture 33: 2W Dynamics Assembly Part 2
16m 4s
Lecture 34: 2W Dynamics Assembly Part 3 – Seat
18m 45s
Lecture 35: Designing the Lower Floor & Panel in SOLIDWORKS
17m 16s
Lecture 36: Designing Front Panel with SOLIDWORKS Part 1
17m 27s
Lecture 37: Designing Front Panel with SOLIDWORKS Part 2
16m 51s
Lecture 38: Designing Front Panel with SOLIDWORKS Part 3
14m 16s
Lecture 39: Designing & Assembling Headlight in SOLIDWORKS
16m 40s
Lecture 40: Designing & Assembling Front Fender in SOLIDWORKS
19m 57s
Lecture 41: Designing Rear Cover/Panel in SOLIDWORKS
16m 16s
Lecture 42: Designing & Assembling Rear Lights in SOLIDWORKS
16m 12s
Lecture 43: Designing & Assembling Rear Fender & Finalizing 2W Design in SOLIDWORKS
23m 55s
Module 8: 4W – Chassis and Structural Frame Design
Lecture 44: 4W – Car Chassis Part 1
14m 52s
Lecture 45: 4W – Car Chassis Part 2
17m 54s
Lecture 46: 4W – Car Chassis Part 3
15m 17s
Lecture 47: 4W – Torsion Beam Part 1
13m 7s
Lecture 48: 4W – Torsion Beam Part 2
15m 50s
Module 9: 4W – Wheel, Tyre & Brake System Design
Lecture 49: 4W – Car Tyre Part 1
13m 27s
Lecture 50: 4W – Car Tire Part 2
12m 48s
Lecture 51: 4W – Car Brake Rotor
24m 9s
Module 10: 4W – Steering & Suspension Design
Lecture 52: 4W – Steering Knuckle Part 1
18m 40s
Lecture 53: 4W – Steering Knuckle Part 2
24m 9s
Lecture 54: 4W – Steering Knuckle Part 3
7m 41s
Lecture 55: 4W – Front Suspension MacPherson Part 1
13m 13s
Lecture 56: 4W – Front Suspension MacPherson Part 2
16m 36s
Lecture 57: 4W – Lower Control ARM Part 1
14m 39s
Lecture 58: 4W – Lower Control ARM Part 2
7m 23s
Module 11: 4W – Powertrain and Driveline System
Lecture 59: 4W – Powertrain Part 1
17m 28s
Lecture 60: 4W – Powertrain Part 2
19m 58s
DIY Projects:
Project: 2W Design in SOLIDWORKS
Congratulations on Successfully Completing the Course!
