3-Week Summer Training/Internship on 4-Wheeler Electric Vehicle
DIYguru & ev.care presents India’s first comprehensive 3-week Summer Training & Internship Program on 4-Wheeler Electric Vehicles, designed in close alignment with Mahindra EV platforms. This program offers a unique opportunity for engineering students and professionals to gain hands-on experience and deep technical knowledge in the fast-evolving field of electric mobility.
Over the course of 80 industry-focused hours, participants will undergo rigorous training that spans all critical subsystems of a 4-wheeler EV. The curriculum is divided into seven technical modules, covering everything from electric vehicle architecture and battery pack construction to motor control, power electronics, CAN communication, diagnostics, and system-level integration.
Besides, participants will gain hands-on exposure through live demonstrations, simulations, and real-vehicle analysis, ensuring they acquire practical, industry-relevant skills.
Designed for students and professionals aiming to build a career in the EV industry or the repair and maintenance sector, the program emphasizes real-world experience. By the end of the program, participants will have acquired practical knowledge, domain expertise, and career-readiness, positioning them for success in the evolving electric vehicle industry.
At a glance
- Start Date: 9th June
- Location: Delhi, Sultanpur
- Hands-On Training
- Live vehicle diagnostics
- 8 Modules.
- 21 Key Content
- 80+ Hours Over 3 Weeks
- Certification of Completion.
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LevelIntermediate
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Duration80 hours
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Enrollment validityEnrollment validity: Lifetime
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CertificateCertificate of completion
Course Curriculum
Day 1-3: Module 1 – EV System Architecture & Safety Protocol
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Introduction to the overall layout of a four-wheeler EV: powertrain, battery, controller, motor
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Cover safety standards, high-voltage system precautions, PPE (Personal Protective Equipment), and isolation procedures.
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Practical: Identify orange high-voltage cables, understand shutdown circuits, and practice safe disconnects
Day 4-7: Module 2 – Battery Pack Construction & Management
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Dive into battery chemistry, cell formats (prismatic, cylindrical), and pack design principles
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Introduction to Battery Management System (BMS): cell balancing, temperature monitoring, SOC, SOH.
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Practical: Simulate battery pack wiring, measure voltages, check temperature sensors and connectors
Day 7-10: Module 3 – Electric Motor & Inverter Control
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Learn different motor types used in EVs (BLDC, PMSM, induction) and why they’re selected
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Understand inverter and controller interaction: throttle to torque translation.
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Practical: Monitor motor RPM, torque commands, and observe inverter feedback via software tools
Day 10-12: Module 4 – EV Charging Systems & Communication
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Cover AC and DC charging, charging levels (L1, L2, DC fast), and EVSE hardware.
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Introduction to CCS, CHAdeMO, and Bharat EV protocol basics.
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Practical: Perform AC charging, interpret charger status lights, and use public charging infrastructure.
Day 13-15: Module 5 – Powertrain Integration & CAN Communication
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Understand integration of battery, motor, and controller through CAN bus
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Introduction to CAN tools and interpreting signals between components.
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Practical: Use basic CAN software to sniff live data and check for DTCs (Diagnostic Trouble Codes)
Day 16-18: Module 6 – Troubleshooting & Diagnostics
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Learn structured approach to identify EV system faults (motor not responding, low power, thermal shutdown).
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Practical: Simulate common issues (connector faults, undervoltage), read error codes, and resolve
Day 18-20: Module 7 – EV Walkthrough & Live Demonstration
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End with a complete vehicle inspection and performance review.
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Participants map each system live: battery flow, charging, motor response, and diagnostics.
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Optional: Driving experience on closed track or monitored test bench to apply learned theory
Day 21: Module 8 – Wrap-Up & Certification
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Certificate Distribution, Feedback, Career Session, Q&A
Student Ratings & Reviews
Hardware & Software Required
DIY Projects Included
Course Benefits
Technical expertise you will gain
Who can take this course?
Personalized Trainer Support Portal:
At a glance
- Start Date: 9th June
- Location: Delhi, Sultanpur
- Hands-On Training
- Live vehicle diagnostics
- 8 Modules.
- 21 Key Content
- 80+ Hours Over 3 Weeks
- Certification of Completion.
-
LevelIntermediate
-
Duration80 hours
-
Enrollment validityEnrollment validity: Lifetime
-
CertificateCertificate of completion
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