Course level:Intermediate

Certification Course in EV Battery Pack Design & BMS Protection Modeling

This certification course is designed to equip learners with a comprehensive understanding of electric vehicle (EV) battery pack design, modeling, and protection systems.

Participants will explore key concepts including cell selection, electrical and thermal design & management, mechanical analysis, ev battery pack assembly, and modeling. Further, BMS protection strategies, & fault analysis using MATLAB Simscape are also covered in depth.

Through practical simulations and real-world calculations, the course aims to build strong foundational and application-level skills essential for modern EV battery system development.

By the end, learners will be able to design, evaluate, and optimize battery packs with integrated BMS for enhanced performance, safety, and lifecycle efficiency.

Level

Intermediate
Duration

9 hours 35 minutes
Enrollment validity

Enrollment validity: Lifetime
Certificate

Certificate of completion

Course Curriculum

Welcome to the Course!

Module 1: Battery Parameter Analysis and Health Estimation

Module 2: EV Battery Selection, Chemistry, and Pack Design

Module 3: Electrical Design & Material Considerations for EV Battery Packs

Module 4: Mechanical Design of EV Battery Packs

Module 5: Thermal Principles & Heat Transfer in EV Battery Packs

Module 6: Thermal Design & Management of EV Battery Packs

Module 7: Battery Pack Assembly & Testing

Module 8: Battery Pack Calculations

Module 9: Battery Pack Modeling Using MATLAB

Module 10: Battery & Battery Management System Essentials for EV Systems

Topic 1: Battery Essentials – Classification, Chemistry & Packaging Types

09:44
Topic 2: Battery Essentials – Configuration Types, SoC, Capacity & Limitations

09:46
Topic 3: Energy Consumption in EVs – Drive Cycle Concepts

07:53
Topic 4: Energy Consumption in EVs – Calculations

14:25
Topic 5: Demonstration of How to Make a Drive Cycle from Data

18:43
Topic 6: Battery Management Systems Part 1 – Introduction & Functions

09:57
Topic 7: Battery Management Systems Part 2 – Safe Operating Area

04:53
Topic 8: Battery Management Systems Part 3 – Electrical & Thermal Management

20:55
Topic 9: Battery Management Systems Part 4 – Capacity Management

13:07

Module 11: Modeling & Analysis of BMS Protection Systems in MATLAB-SIMULINK

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Course Benefits

Technical expertise you will gain

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Level

Intermediate
Duration

9 hours 35 minutes
Enrollment validity

Enrollment validity: Lifetime
Certificate

Certificate of completion

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Certification Course in EV Battery Pack Design & BMS Protection Modeling

At a glance

Course Curriculum

Welcome to the Course!

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Module 1: Battery Parameter Analysis and Health Estimation

Topic 1: State of Charge (SOC) Estimation and Monitoring

Topic 2: Depth of Discharge (DoD) & Battery Life Optimization

Topic 3: Battery Charging/Discharging Rates (C-rate) and Their Impact

Topic 4: Battery Temperature – Safe Operating Conditions

Topic 5: Battery End-of-Life Estimation and Thresholds

Topic 6: Calendar Life and Aging of EV Batteries

Topic 7: SOH: Measurement and Calculation Methods

Quiz 1: Module 1 Quiz

Module 2: EV Battery Selection, Chemistry, and Pack Design

Topic 1: Key Parameters for Selecting EV Batteries

Topic 2: Comparison of Battery Cell Types for Electric Vehicles

Topic 3: Lithium-Ion Cell Chemistry Analysis

Topic 4: Construction and Design of Battery Cells and Packs

Module 3: Electrical Design & Material Considerations for EV Battery Packs

Topic 1: Design Criteria and Material Selection

Topic 2: Electrical Design of Battery

Topic 3: Busbar Calculations in Battery Systems

Topic 4: Current Equalization: Example and Analysis

Topic 5: Battery Pack Welding Techniques

Module 4: Mechanical Design of EV Battery Packs

Topic 1: Understanding of Stress-Strain Behavior

Topic 2: Forces Acting on Battery Packs

Topic 3: Material Index and Flat Plate Calculation

Topic 4: Flat Plate Calculation

Topic 5: Vibrations in Battery Packs: Causes and Effects

Topic 6: Vibrational Analysis Testing of Battery Packs

Module 5: Thermal Principles & Heat Transfer in EV Battery Packs

Topic 1: Heat Transfer by Convection

Topic 2: Heat Transfer by Radiation

Topic 3: Thermal Resistance in Heat Transfer

Topic 4: Thermal Design Requirements

Topic 5: Thermal Conductivity and Empirical Formulas

Topic 6: Critical Thickness of Insulators

Topic 7: Extended Surfaces for Thermal Management

Module 6: Thermal Design & Management of EV Battery Packs

Topic 1: Heat Generation in Battery Packs

Topic 2: Selection of Thermal Management

Topic 3: Passive Battery Thermal Management Systems

Topic 4: Active Thermal Management System

Topic 5: Thermal Design Example: Heat Generation in Battery Pack

Topic 6: Thermal Design Example: PCM Mass Calculation

Topic 7: Thermal Design Example: Convection Analysis

Module 7: Battery Pack Assembly & Testing

Topic 1: Battery Pack Formation

Topic 2: Cell Sorting and Polarity Verification

Topic 3: Spot Welding in Battery Assembly

Topic 4: Battery Module Testing

Topic 5: Battery Management System (BMS) Testing

Topic 6: Battery Pack Testing Standards

Module 8: Battery Pack Calculations

Topic 1: Battery Pack Calculations

Module 9: Battery Pack Modeling Using MATLAB

Topic 1: Introduction to Simscape

Topic 2: Battery Model Using Simscape Toolbox

Topic 3: Battery Pack with Fault using Simscape

Module 10: Battery & Battery Management System Essentials for EV Systems

Topic 1: Battery Essentials – Classification, Chemistry & Packaging Types

Topic 2: Battery Essentials – Configuration Types, SoC, Capacity & Limitations

Topic 3: Energy Consumption in EVs – Drive Cycle Concepts

Topic 4: Energy Consumption in EVs – Calculations

Topic 5: Demonstration of How to Make a Drive Cycle from Data

Topic 6: Battery Management Systems Part 1 – Introduction & Functions

Topic 7: Battery Management Systems Part 2 – Safe Operating Area

Topic 8: Battery Management Systems Part 3 – Electrical & Thermal Management

Topic 9: Battery Management Systems Part 4 – Capacity Management

Module 11: Modeling & Analysis of BMS Protection Systems in MATLAB-SIMULINK

Topic 1: Modeling Battery in Simulink for Thermal Anomaly Behavior Analysis – Part 1

Topic 2: Modeling Battery in Simulink for Thermal Anomaly Behavior Analysis – Part 2

Topic 3: Electrical & Voltage Protection Managment in BMS

Topic 4: Capacity Management in BMS – Passive Cell Balancing (Part 1)

Topic 5: Capacity Management in BMS – Passive Cell Balancing (Part 2)

Topic 6: Capacity Management in BMS – Passive Cell Balancing (Part 3)

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